Pro-Series Servo |
The FlashCut CNC Pro-Series Servo Control System, featuring FlashCut CNC Software and integrated USB Signal Generator, drives any machine tool with power, smoothness and precision. State-of-the-art, closed-loop digital PID control provides accurate positioning even under the most strenuous conditions. Whether you have a miniature tabletop mill or lathe, Bridgeport mill, full sized router or any sized cutting tool, our servo drive systems have the right power to suit your needs. Our Pro-Series servo systems also work great for general automation tasks.
Call or request a quote on the "Specs" tab above to discuss your needs or get a formal quote.
Each Pro-Series Servo Controller comes in a sturdy aluminum chassis with an integrated USB Signal Generator, 25 amp digital servo drive and a universal 110-240VAC power supply. All controllers include the acclaimed FlashCut CNC Windows Software giving you the ultimate in ease of use, power and flexibility. Our software works seamlessly with 32 bit or 64 bit versions of Windows XP, Vista,7 or 8. We support everything we sell via phone, e-mail and user forum.
Motors
FlashCut also offers a wide range of servo motors to suit your needs including NEMA frame sizes 17, 23, 34, 42 and 56. All of our motors come with shielded power and signal connectors and optional cables up to 75 ft (23 m) ready to plug directly into our servo controllers. We also have a full line of sealed motors in our Platinum Servo Section. The FlashCut CNC Servo Control System also works with most existing brush-type or brushless servo motors using linear or rotary encoders.
- Mills
- Lathes
- Routers
- Laser, Plasma and Water-Jet Cutters
- Industrial Automation
- Lab Automation
Features
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Components
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| Product Description | 12-25A Pro-Series Servo Controller |
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| 1 Axis |
6501-1-250-V + Quote |
| 2 Axis |
6501-2-250-V + Quote |
| 3 Axis |
6501-3-250-V + Quote |
| 4 Axis |
6501-4-250-V + Quote |
| 5 Axis |
6501-5-250-V + Quote |
| Replacement Drive Module |
OD-V-12A-25 + Quote |
| Continuous Current [A] | 12 |
| Peak Current [A] | 25 |
| Bus Voltage [VDC] | 80 |
| Input Voltage [VAC] | 115 or 230 |
| Commonly Works With These Motors | MV-3401, MV-3403, MV-4204, MV-2302 |
| PC Interface | USB |
| General Purpose Digital Output Lines |
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| General Purpose Digital Input Lines |
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| Weight [lbs] | 16 |
| Weight [kg] | 7.3 |
| Length [in] | 12.7 |
| Length [mm] | 315 |
| Width [in] | 14.1 |
| Width [mm] | 357 |
| Height [in] | 5.7 |
| Height [mm] | 145 |
| Corresponding reference | |
| Diagram |
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For more product details, visit our CNC RETROFIT section or call our support team directly at 888-883-5274. |
| Part Number | MV-2302 | MV-3401 | MV-4204 | MV-3403 |
|---|---|---|---|---|
| + Quote | + Quote | + Quote | + Quote | |
| Picture |
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| NEMA Size | 23 | 34 | 42 | 34 |
| Encoder Count | 1000 | 1000 | 1000 | 1000 |
| Max RPM | 6000 | 6000 | 2000 | 3500 |
| Continuous Torque [oz-in] | 64 | 184 | 850 | 354 |
| Continuous Torque [N-m] | 0.45 | 1.3 | 6 | 2.5 |
| Peak Torque [oz-in] | 191 | 552 | 2549 | 1062 |
| Peak Torque [N-m] | 1.35 | 3.9 | 18 | 7.5 |
| Continuous Current [A] | 5.2 | 8.1 | 8.8 | 12 |
| Peak Current [A] | 15.6 | 24.3 | 26.5 | 33 |
| Torque Constant [oz-in/A] | 12.7 | 22.66 | 96.4 | 30 |
| Voltage Constant [V/kRPM] | 9.2 | 16.7 | 53 | 16 |
| Phase Resistance [Ohms] | 0.7 | 0.4 | 0.82 | 0.26 |
| Phase Inductance [mH] | 2.23 | 1.02 | 5.1 | 0.6 |
| Weight [lbs] | 2.26 | 5.5 | 20.5 | 9 |
| Mass [kg] | 1.03 | 2.49 | 9.3 | 4 |
| Length [in] | 4.37 | 4.88 | 8.07 | 6.38 |
| Length [mm] | 113 | 124 | 205 | 162 |
| Width [in] | 2.23 | 3.38 | 4.33 | 3.38 |
| Width [mm] | 56.6 | 85.9 | 110 | 85.9 |
| Height [in] | 2.23 | 3.38 | 4.33 | 3.38 |
| Height [mm] | 56.6 | 85.9 | 110 | 85.9 |
| Commonly Used With This Drive Box |
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| Part Number | Product Title | Description | Photo |
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OI-01-U + Quote |
I/O Threading Expansion Board for USB Signal Generator |
The FlashCut CNC USB I/O Expansion Board provides the FlashCut CNC USB Signal Generator and Pro-Series Microstepping and Servo Controllers with an additional 24 inputs and 24 outputs (for a total of 32 inputs and 32 outputs), two 0-10V analog signals for spindle speed control or other devices that use precision analog control and an encoder input for spindle speed monitoring and threading applications. It easily fits into existing USB Signal Generator using the included hardware. |
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OI-03-U + Quote |
Mini IO Expansion Board |
Mini IO Expansion Board - Easily mounts on any existing Pro-Sereis or CompactSeries Controller to 1 channel of analog output, 1 PWM channel, 1 analog input and full quadrature encoder input. Used for THC, spindle control, encoder readng, threading or any other analog or PWM controlled process. |
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OP-01 + Quote |
Control Pendant |
This 38-function pendant allows you to control your machine from wherever you need to be. It is specially programmed to take advantage of commonly used functions in FlashCut such as Jogging, Point Moves, Setting Zero, Controlling Your Program, Homing and Turning on and off your Spindle. It can also be easily programmed from the FlashCut software interface for any special function that you need for your application. It connects to your PC using a 10' USB cable (included). It also includes a clear, flexible cover to keep the chips away from the keys without losing any functionality. |
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OR-04 + Quote |
Universal Relay Box |
Universal Relay Box (2 switched 110-240 VAC channels, up to15 amps total and 2 contact relays 0.5 amps each). Perfect for turning on and off a 1.5HP or less spindle, a Plasma Torch or any other AC powered or small relay controlled device. |
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OR-05 + Quote |
Relay Box - 1 Lines 20 Amps |
Relay Box - 1 Line 20 Amps. Perfect for switching the 110-220VAC power on and off to a 1.0 - 2.5 HP Spindle or any other 20 amp or less AC powered device. |
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OI-02 + Quote |
500 Line Encoder Kit |
500 Line Encoder Kit - Includes 500 line optical encoder, housing, cable and bracket to attach to a spindle or housing. Necessary for doing threading or reading RPM in the software. |
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OT-01-5 + Quote |
Touch Probe with 5' cable |
Touch Probe with 5' cable gives your 3 Axis machine tool the capability to become a 3-D digitizer with the Flashcut CNC digitizing probe. Includes ruby-tip probe, 3/8" mounting shaft, cable and digitizing software to create point cloud (XYZ) or STL files. Capable of easily capturing 2-D or 3-D data, the touch-probe is an easy and effective way to reverse engineer your parts. Other size ruby tips optionally available. |
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OT-02-5 + Quote |
Tool Length Sensor with 5' Cable |
Tool Length Sensor with 5' Cable allows you to automatically sense the length of your tool after each manual or automatic tool change. It eliminates the need to manually "touch off" the tool to find program zero every time you change a tool. |
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OT-03-5 + Quote |
Touch Probe or Tool Length Sensor with 5' Cable |
Touch Probe or Tool Length Sensor with 5' Cable - Includes multi-directional switch housing with mechanical parts for a touch probe and a tool length sensor |
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OA-SS-01 + Quote |
Spindle Speed Isolation Box for DC spindle speed controller |
Spindle Speed Isolation Box for DC spindle speed controller - Works with the Sherline Spindle to enable software control of the spindle speed. Must be used in conjunction with Classic or Mini I/I Expansion Board. |
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OS-10-5S-SH-M + Quote |
2000 and 5400 Limit / Home Switch Kit - Mill |
2000 and 5400 Limit / Home Switch Kit - Mill includes mounting brackets, hardware, 10' 5 Pair Limit Switch Cable and (5) switches |
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OS-10-5S-URK + Quote |
Universal Benchtop Limit Switch Kit |
Universal Benchtop Limit Switch Kit includes mounting brackets, hardware, 10' 5 Pair Limit Switch Cable and (5) switches |
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OS-04 + Quote |
Bridgeport Limit/Home Switch Kit includes mounting brackets and hardware |
Bridgeport Limit/Home Switch Kit includes mounting brackets, hardware, 10' 5 Pair Limit Switch Cable and (5) Industrial Switches |
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OS-5S + Quote |
(5) miniature switches |
(5) miniature switches |
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OS-5S-IND + Quote |
(5) industrial switches |
(5) industrial switches |
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OS8-10 + Quote |
8 Pair Limit Switch Cable, 10ft |
8 Pair Limit Switch Cable, 10ft |
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OP-ESTOP-2 + Quote |
E-Stop 2 Button Box |
E-Stop and Illuminated Reset Button in a rugged steel case. Can be mounted or hand held. |
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OP-ESTOP-4 + Quote |
E-Stop 4 Button Box |
E-Stop, Illuminated Reset, cycle start and feed hold button in a rugged steel case. Can be mounted or hand-held. |
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OC-MV-10-18XX + Quote |
10' Servo Motor Cable 18 AWG XLR power cable and DB15 feedback cable pair |
10' Servo Motor Cable Pair with 18 AWG, shielded and grounded power cable with XLR connectors on both ends paired with shielded and grounded DB15 feedback cable |
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OC-MV-25-18XX + Quote |
25' Servo Motor Cable 18 AWG XLR power cable and DB15 feedback cable pair |
25' Servo Motor Cable Pair with 18 AWG, shielded and grounded power cable with XLR connectors on both ends paired with shielded and grounded DB15 feedback cable |
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OC-MV-50-18XX + Quote |
50' Servo Motor Cable 18 AWG XLR power cable and DB15 feedback cable pair |
50' Servo Motor Cable Pair with 18 AWG, shielded and grounded power cable with XLR connectors on both ends paired with shielded and grounded DB15 feedback cable |
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OC-MV-75-18XX + Quote |
75' Servo Motor Cable 18 AWG XLR power cable and DB15 feedback cable pair |
75' Servo Motor Cable Pair with 18 AWG, shielded and grounded power cable with XLR connectors on both ends paired with shielded and grounded DB15 feedback cable |
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OCS-02 + Quote |
Cooling/Sprayng Device with two spray nozzles |
Cooling/Sprayng Device the output from each nozzle is regulated by a single knob on the control. Mist spray may be turned on or off instantly to coordinate with the cutting cycle, and the spray mix made lean or rich as needed. Multi nozzle systems have a separate control for each coolant line. The controls are manifolded so that only one air hose is required. Each unit comes fully assembled ready for hook-up to your shop air supply. |
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OF-01-V + Quote |
4" Rotary Table with Motor, 8-12A Servo Drive and Motor Cable |
4" Rotary Table with Motor, 8-12A Servo Drive and Motor Cable - Perfect for adding fully interpolated or indexd 4th axis motion to the 2000 and 5400 CNC Mills or any other table top CNC machine driven by a Pro-Series Servo CNC Controller. 3-Jaw and 4-Jaw chucks avaialble for workpiece fixturing and right angle bracket available for vertical mounting. |
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OF-06-V + Quote |
6" Rotary Table with Motor, 8-12A Servo Drive and Motor Cable |
6" Rotary Table with Motor, 8-12A Servo Drive and Motor Cable. Perfect for adding fully interpolated or indexd 4th axis motion to the 9100 CNC Mill or any other Benchtop or Miniature CNC machine driven by a Pro-Series Servo CNC Controller. Can be mounted verticallly or horizontally. |
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OF-08-V + Quote |
8" Rotary Table with Motor, 8-12A Servo Drive and Motor Cable |
8" Rotary Table with Motor, 8-12A Servo Drive and Motor Cable. Perfect for adding fully interpolated or indexd 4th axis motion to a Retrofitted Bridgeport CNC Mill or any other Large CNC machine driven by a Pro-Series Servo CNC Controller. Can be mounted verticallly or horizontally. |
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OH-03-120-V + Quote |
Additional axis connector kit for 12 amp Pro-Series Servo |
Additional axis connector kit for 12 amp Pro-Series Servo includes drive module and internal cabling to add an additional axis |
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OH-04-IO-Mini + Quote |
I/O Connector Kit for Mini I/O Expansion Board |
I/O Connector Kit for Mini I/O Expansion Board includes 18 pin MFJ connector and contacts |
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OH-04-IO-Classic + Quote |
I/O Connector Kit for Classic I/O Expansion Board |
I/O Connector Kit for Classic I/O Expansion Board includes 16 and 10 pin MFJ connector and contacts along with (3) 50 pin headers and contacts, encoder cable and an analog signal cable. |
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OH-05 + Quote |
Servo Motor Connector Kit |
Servo Motor Connector Kit (Power and Signal Connector for single axis) Includes 3 Pin XLR and DB15 Connectors |
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OH-03-200-V + Quote |
Additional axis connector kit for 20 amp Pro-Series Servo |
Additional axis connector kit for 20 amp Pro-Series Servo includes drive module and internal cabling to add an additional axis |
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OD-V-20A-182D-2010 + Quote |
12 Amp Continuous, 20 Amp Peak Replacement Servo Drive Module |
12 Amp Continuous, 20 Amp Peak Replacement Servo Drive Module for the Pro-Series Servo CNC Controller |
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NF-JA-33-1.45W07S-TC + Quote |
33mm, 60,000 RPM Automatic Tool Changing Spindle with VFD |
High-frequency pneumatic tool changing spindle,33mm OD, 60,000 rpm. Max clamping range 1/8" . Includes frequency convertor w/ LED indication |
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NF-PM-148-991-4000-TR + Quote |
500W 24,000 RPM Tool Changing Spindle with Tool Rack |
500W 24,000 RPM Tool Changing Spindle with Tool Rack - Includes frequency converter w/ LED indication and 9 position tool rack for 1/4", 6mm, 1/8" or 3mm shank tools |
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NF-PM-148-991-4000 + Quote |
500W 24,000 RPM Tool Changing Spindle |
500W 24,000 RPM Tool Changing Spindle - Includes frequency converter w/ LED indication |
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NF-JA-Z33-M060.05 S14 + Quote |
33mm, 60,000 RPM Manual Change Spindle with VFD |
High-frequency manual tool changing spindle,33mm OD, 60,000 rpm. Max clamping range 1/8" . Includes frequency convertor w/ LED indication |
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NF-JA-42-2.5W34FS-TC + Quote |
42mm 60,000 RPM Automatic Tool Changing Spindle with VFD |
High-frequency pneumatic tool changing spindle, 60,000 rpm.42 mm OD, Max clamping range 1/4" . Includes frequency convertor w/ LED indication |
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OC-SHER + Quote |
Sherline Adapter Cable |
Sherline Adapter Cable - DB25 Converter to control the Sherline 8760 Driver Box with the FlashCut CNC Singlal Generator and Windows Software. Includes adapter and 6' DB25 Cable. |
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OC-Tormach + Quote |
Tormach PCNC 1100 series 2 Adapter |
Tormach PCNC 1100 series 2 Adapter - DB25 Converter to control the Tormach PCNC 1100 series 2 Driver Card with the FlashCut CNC Singlal Generator and Windows Software. Includes adapter and 6' DB25 Cable. |
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OC-MicroKinetics + Quote |
MicroKinetics Adapter |
MicroKinetics Adapter - DB25 Converter to control the MicroKinetics Driver Card with the FlashCut CNC Singlal Generator and Windows Software. Includes adapter and 6' DB25 Cable. |
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OC-Mach3 + Quote |
Mach3 Adapter |
Mach3 Adapter - DB25 Converter to upgrade any drive box that was previously under Mach 3 control to FlashCut CNC Control. Includes adapter and 6' DB25 Cable. |
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OC-Gecko540 + Quote |
Gecko 540 Adapter |
Gecko 540 Adapter - DB25 Converter to control the Gecko 540 Driver Card with the FlashCut CNC Singlal Generator and Windows Software. Includes adapter and 6' DB25 Cable. |
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OC-AHHA + Quote |
AH-HA Adapter Cable |
AH-HA Adapter Cable - Converts DB25 motor signals to DB37 motor signals found on older AHHA brand CNC Controllers |
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OB-BX-01 + Quote |
DB25 Breakout Box |
DB25 Breakout Box - DB25 connector broken out to (25) screw terminals to conveniently connect motor signals from DB25 connector of SIgnal Generator to external drive components. |
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OA-03 + Quote |
6700 Series Clamping Accessory Kit |
6700 Series Clamping Accessory Kit Includes::(1) 6 x 5 x 1.75" Vice; (4) Clamping Blocks; (1) Hand Lever Clamping Devices - 1mm and 10mm thick;(2) 125mm,(2) 150mm,(2) 175mm Nut Strips |
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OA-02 + Quote |
Benchtop Mill Accessory Kit |
We have assembled a kit of some of the most commonly used accessories for BenchTop Mills including basic fixturing hardware and tooling to get you cutting parts immediately. All the blocks, bolts, nuts, and hold-downs are case hardened. Each clamping kit includes: Metal rack, 24 studs, 6 step block pairs, 6 T-nuts, 6 flange nuts, 4 coupling nuts and 6 end hold-downs. Complete 12 piece Collet set includes: 1/8" to 3/4" collets in increments of 1/16" plus 7/8". |
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OA-01 + Quote |
Mini Mill Accessory Kit |
Mini Mill Accessory Kit includes: 2 Hold Down Sets, 1 each of 1/8, 3/16, 1/4 Milling Collets, 2 3/8" End Mill Holder, 1 Milling Vise, 1 Mill Tooling Plate, 6 pc. End Mill Set, 3/8 Shank |
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